Handmade Cleanroom Panels
Specification
| Factory on-site | finished products, edge strips, packaged finished products, partial core materials |
| Surface materials | PCGI/PPGI/Stainless steel |
| Core Material | Polyurethane, rock wool, eps, glass wool, silica, Aluminum Honeycomb, Paper Honeycomb, XPS,TPS, PU, PIR |
| Width | 980/1180mm |
| Length | Customized |
| Thickness of steel | 0.25-0.8mm |
| Thickness of core material | 50-200mm |
| Color | customized |
Key Features
Rock Wool:Made from basalt and other natural minerals, with excellent fire resistance (Class A), thermal and acoustic insulation.
Glass Magnesium Board (MgO Board):Made from Magnesium oxide, magnesium chloride, and fiberglass mesh, which with fireproof, moisture-proof, and insect-proof properties.
Silica Core / Silicate Core:A Silica-based mineral core, with good fire resistance and thermal insulation, and moderate weight.
Aluminum Honeycomb:Hexagonal aluminum foil core, which is lightweight, high strength, excellent flatness, and corrosion-resistant.
Paper Honeycomb:A kraft paper honeycomb core, which is eco-friendly, lightweight and low cost, and a good choice for low-load areas.
Expanded Polystyrene:Expanded polystyrene, with good insulation, low cost, higher water absorption, and moderate fire resistance.
Extruded Polystyrene:Extruded polystyrene, with better insulation and moisture resistance, and compressive strength than EPS.
Thermoplastic Polystyrene:Thermoplastic polystyrene, reheatable and moldable, better impact resistance, less common in panels.
Polyurethane (PU):With excellent insulation, waterproof, lightweight and durable; which requires flame retardants to achieve fire resistance.
Polyisocyanurate (PIR):Better fire resistance than PU, but with similar insulation performance.
Glass Wool:Made from fiberglass wool, which has Class A fire resistance, excellent thermal and acoustic insulation in a lightweight.
Product Description
Handmade clean panels are a type of sandwich panel developed for environments with strict requirements on air cleanliness, such as clean workshops, laboratories, and hospital operating rooms. Unlike clean panels produced by continuous machine production, the core processes of handmade clean panels are completed manually. This is mainly to facilitate the handling of special structures, detailed sealing, and the provision of diversified customization for customers.
Handmade clean panels usually consist of two layers of color-coated steel plates as the surface layers, with core materials such as rock wool, magnesium oxide boards, and aluminum honeycombs in between. They are formed through manual pressing, edge sealing, and adhesive fixing. They are often used with galvanized keels or aluminum profiles as the inner frame to improve the overall strength and installation accuracy of the product.
What Are The Differences Among These Products
| Criteria | Handmade Cleanroom Panel | Mechanized Cleanroom Panel | Ordinary Sandwich Panel |
| Precision | High, gap ≤ 0.5 mm | Medium, requires extra edging | Low to medium, no strict control |
| Structural Strength | Strong integrity with all-around edging | Moderate | Edges prone to damage |
| Airtightness | High, up to Class 100 cleanroom standards | Medium, requires additional sealing | Low, cannot meet cleanroom standards |
| Size Flexibility | Fully customizable, including irregular shapes | Limited by production line | Moderate |
| Core materials Options | Rock wool, magnesium board, silicate board, aluminum honeycomb, paper honeycomb, etc. | Rock wool, EPS, PU, PIR, etc. | Polystyrene board, PU, rock wool, etc. |
| Fire Resistance | Easily reaches Class A | Can reach Class A | Depends on core material |
| Cost | Higher than mechanized ones | Lower | Lowest |
| Delivery Time | Fast delivery for small batches | Suitable for large batches | Fast delivery for large batches |
| Manufacturing Process | Manually assembled in cleanroom: face sheets, core, fire - proof seals, and adhesives laminated layer by layer, with four - side edging | Continuous production line: steel sheets and core laminated online, then cut into panels | Mechanized or simple lamination, no cleanroom treatment |
| Applications | High - cleanliness, complex - structure cleanrooms (electronics, pharmaceuticals, food, laboratories, etc.) | Large - scale industrial plants, warehouses, building envelope systems | General building insulation and soundproofing |
Company Profile
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At Ecosteel Source, we combine manufacturing expertise and global trade experience to deliver sustainable, high-performance steel materials and advanced building solutions that shape the future of modern construction.With a full range of products covering Zinc-Aluminum-Magnesium (ZAM) coated steel, galvalume (GL) steel, galvanized (GI) steel, pre-painted steel (PPGI/PPGL), as well as floor deck systems, C/Z/U structural purlins, metal studs&tracks (roof&wall), corrugated color steel sheets (roof&wall), sandwich panels and cleanroom panels, we deliver comprehensive solutions for modern roofing and wall cladding systems.Combining advanced processing capability, strict quality control, and customized service, Ecosteel Source aims to help our partners to build durable, energy-efficient, and sustainable architectural projects worldwide.
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Pack & Ship
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InquiryProvide product specifications(materia size, coating, color, quantity, application). -
QuotationGet formal quotation with price, leao time, payment,and other details. -
SampleConfirm samples or drawings for customized colors patterns. -
Contract & PaymentsSian Pl/contract and pay deposit to schedule production; Special customizec products require full payment in advance.
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ProductionManufacturing with strict quality control,third-party inspection available. -
Packing & BalancePacked to international standards,and settle balance payment. -
Shipment & DocumentsShipment arranged with documents,receive full set of shipping documents. -
After-salesTechnical support,long-term supply and project services.
Inquiry
& Order
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